The book "American Guerilla In The Philippines," by
Ira Wolfert (Simon & Shuster, 1945), is the story of one American
naval officer who escaped the Bataan Death March, became a resistance
leader while managing to survive behind enemy lines for 4 years. The
resistance had virtually nothing. They found a few old Springfield
rifles, but only 3,000 rounds of empty brass. To defend themselves
against the vicious invaders they had no choice but to make their own
ammunition as best they could.
For bullets, brass curtain rods were cut to length,
filed down, driven through an old Springfield barrel to swage them to
size, then filled with molten lead scrounged from old auto battery
plates. This resulted in bullets that were not of uniform size or
weight and did not have a point or ogive, and thus would not feed
through the magazine.
For primers, they made a punch to knock out the
fired primer. The anvil was picked out and saved. Then a drill rod was
used to pound flat the firing pin indentation. Sulfur was then mixed
with coconut shell carbon and some antimony powder, tamped into the
primer, and the anvil replaced (NOT for the faint of heart!). The
primer pocket crimp on the G. I. brass was cut out with a pocket
knife, then the case was placed over the primer and a dowel placed in
the case and rapped with a mallet until the primer was seated.
For powder, they took powder from unexploded
Japanese sea mines, then added pulverized wood as a filler in a vain
attempt to retard the burning rate. The powder was then poured through
a funnel into the primed cases until "it looked like enough."
The bullets were crimped into the case mouths with
a pair of pliers. Each round had to be tried in a rifle, and if it
didn't fit then it was crimped again with pliers in various places
until it fit. This process was so laborious that sixty soldiers worked
full time on it and "never got better than an average of 160 bullets a
day," and at best only 80% of the cartridges fired.
It worked to a degree, but that was pathetic
reloading. It does vividly illustrate why reloading equipment is
vital to survival in some adverse situations!
If those guerrilla's had the portable equipment
listed in my booklet "Survival Reloading," three soldiers could have
produced thousands of rounds of virtually perfect ammunition per day.
They could have used 32 S & W dies to neck size and reload .303
British, 7.7 Jap and 30 caliber cartridges when using .311 -
.312 cast bullets, and 32 ACP dies when reloading all .308 caliber
cartridges when using jacketed bullets. And if the lower 3/8" or so of
the seating dies was cut off, the bullets could even be crimped in
place. With a set of 38 S&W dies, they could have reloaded for
every "38" caliber pistol cartridge available in those days.
With proper bullet molds, they could have had respectable velocity
combined with smooth feeding and excellent accuracy.
For powder they could have burned 1.0 cc of the
mine powder, timed it, and then burned 1.0 cc of Red Dot, Herco and
4895 (about the same as any military rifle cartridge powder), then
used the "minimum" reloading data for a powder close to the burning
rate of the powder they could find — not ideal or even recommended,
but far better than merely guessing and blowing up rifles.
This page is a work in progress and will be
completed as time permits.